The ideal combination: cutting and fiber laser cutting
The trend in manufacturing is to make components that are lighter in weight, use less material, conserve resources and integrate functionality. As such, customers are working with thinner sheet structures. Boschert has expanded its successful “Combi” series of machines to include fiber laser. In close cooperation with our partner, Kjellberg Finsterwalde, Boschert has added the Kjellberg Xfocus fiber laser to its CNC punching line. The CombiLaser series is available with working ranges from 1000 x 2000mm to 1500 x 3000mm. Now customers can produce complex parts on a single machine without repositioning.
Flexibility at its finest.
The Boschert CombiLaser combines the advantages of high quality laser cutting with the unique features of CNC punching. In the past, complex contours could only be cut on a flat sheet laser. Operations such as forming, beading, trimming and threading required a separate CNC punch.
Now Boschert introduces the CombiLaser, combining the best qualities of both operations. Boschert’s fiber laser system can be mounted to any of Boschert’s standard line of CNC punching machines, which allows the customer to purchase the machine that best matches their requirements.
System components:
Fiber Laser
Solid-state laser XFocus 1000 or Solid-state laser XFocus 2000
LC (Laser-Control)
Automatic adjustment of parameters according to selection at the Boschert control.
Gas control LGV (Laser-Gas-Supply)
Provision of gases according to parameter selection type and pressure
LPH (Laser Processing Head)
- Laser cutting head with automatic focus position
- Display of protection glasses dirtiness at LC menu
- Cutting and marking with the same consumables
- Axis with height control unit KHC 4 LAS
- Integrated cooling system
Fiber Laser
Fiber lasers belong to the group of solid-state lasers. The doped core of a glass fiber forms the active medium in a fiber laser. The laser radiation which is passed through the laser-active fiber, due to the large length experiences a very high gain. With a wavelength of 1,070 nm fiber lasers achieve an extremely small focal diameters, reducing their intensity may be up to 100 times higher than for CO2 lasers with the same medium dispensed power. Fiber lasers are basically maintenance-free and are characterised by their long service life.
Programmable disposal of small parts:
Small components and parts cut on the fiber laser can be quickly ejected from the working surface via a small parts chute. Arranged in front of the fiber laser, the small parts chute tilts 30 ° and is operated by pneumatic cylinders. Two chutes sizes are capable of work pieces up to 150×150 mm and 700×700 mm are standard on the CombiLaser.
Safety & Security
Boschert has developed a security concept for the fiber laser in cooperation with the BG professional association. Optionally the machine can be also equipped with a sight protection device.
Working Area | Y x X |
---|---|
CombiLaser 1000 x 2000 | 1060 x 2000 mm |
CombiLaser 1250 x 2500 | 1310 x 2500 mm |
CombiLaser 1500 x 3000 | 1560 x 3000 mm |
Performance | ||
---|---|---|
Fiber Laser | Solid state Laser XFocus 1000 | Solid state Laser XFocus 2000 |
Laser performance | 1000W | 2000W |
Cutting Ranges | Mild steel 0.5 – 6 mm Stainless steel 0.3 – 4 mm Aluminium 1 – 3 mm |
Mild steel 0.5 – 15 mm Stainless steel 0.3 – 8 mm Aluminium 0.3 – 6 mm |
Speeds | |
---|---|
Max. positioning speed X-axis | 60 m/min |
Max. positioning speed Y-axis | 60 m/min |
Simultaneous X & Y | 85 m/min |
Max. stroke rate punching (HBL) | 750 1/min |
Tools | |
---|---|
Trumpf tooling system | |
Max. punching diameter | 105 mm (76 mm Multipunch) |
Revotool 4/6 and 8-way | 25 mm/ 20 mm and 16 mm |
Number of tool stations (max. with Revotool) | |
---|---|
CombiLaser Compact | 1 (8) |
CombiLaser TWIN | 2 (16) |
CombiLaser TRI | 3 (24) |
CombiLaser Multipunch | 8 (64) |
Axes accuracy | |
---|---|
Positioning accuracy | ± 0.1 mm |
Repeatability | ± 0.03 mm |
Space requirement and weights | |
---|---|
CombiLaser 1000 x 2000 Weight |
7000 x 5900 x 2100 mm 14500 kg |
CombiLaser 1250 x 2500 weight |
8000 x 6500 x 2110 mm 16300 kg |
CombiLaser 1500 x 3000 weight |
9000 x 7100 x 2110 mm 17400 kg |
Electrical values | |
---|---|
Fiber Laser | 7 kVA |
Punching Machine | 18 or 25 kVA |
Suction Unit | 5 kVA |